Knitting Intelligent Sewing Series

Small area occupation ,suitable for a variety of materials(thin material ,medium thickmaterial ,thick material ,high elastic material ),simple setting;

Mixed size clothing :The equiment detects different sizes automatically;

The eugipmentfolds and stitch the hem after positioning close in designated position;

Automatic guidebone sewing, the direction of the guide bone is the same;

Deviation-correcting guide mechanism: during the sewing process, it automatically sensesthe margin of the cloth and corrects it in time. The sewing line is uniform, without up and down fluctuations, and the margins from the stitch to the rib are consistent, and there are no undesirable phenomena such as seam- off, wrong edge etc

Anti-curling mechanism: solve the problem of inner (outer) roll of clothing, further solve the phenomenon of off stitch, and improve sewing quality;

Supporting mechanism: Reduce margin stitching errors while stitching extra- large size cloth with heavier weight;

Cross-laser position mechanism : it is convenient to align the thread splicing place with the bone seam of the clothes, the sewing stitch is flat, and the stitching to the rib margin is consistent;

Automatic positioning mechanism: automatically adjust the starting point (bone position) to wait for sewing;

Anti-curling mechanism: Solve the problem of involution of clothing materials, further solve the phenomenon of overlock loss , and improve sewing quality;

Edge Guiding: Enhances alignment precision, controls trim waste, prevents seam deviation.

Rotating material tray: Synchronous sewing and rotation of clothing material can prevent the material from coiling when sewing material, and improve the quality of the upper neckline;

Compact footprint: Compatible with diverse fabrics (lightweight, medium-weight, heavy-weight, and high-stretch materials);requires only simple settings to achieve seamless stitching.

Three-Box Ribbing Rack: Equipped with three ribbing racks, each storing 60-80ribbing pieces. Cyclical operation ensures continuous production, significantly boosting output capacity.

Automatic Seam Oversewing:  Integrated automatic oversewing device guarantees uniform seam direction during cuff stitching, enhancing product consistency.

Automatic Size Adaptation: No manual size adjustment needed when switching styles; directly accommodates various dimensions for immediate stitching.

Automatic Ribbing Feeding : Self-developed ribbing feeding system includes expansion and adjustment mechanisms. Enables code-free adjustments and auto-leveling alignment during feeding, improving stitching quality.

Robotic Material Collection: After stitching ,a robotic arm automatically transfers finished garments to the collection area, achieving end-to-end automation.

Labor-Saving Design: Operational efficiency  upgraded ，One operator can now manage two machines simultaneously ,reducing labor costs.

One-step forming ：Five processes—line marking, Y-knife cutting, pattern positioning, edge pressing, and bartacking—completed in one go.

Efficient style changeover ：No mold replacement required for style changes; quick switch in 5 minutes.

Independent material folding ：Handles multiple pocket types with one machine, ensuring stable fitting without displacement.

Precise grabbing ：Integrated cyclic material supporting ensures flat material pulling and stable seam allowance.

Efficient sewing ：Maximum 2800 rpm, 25-35 seconds per piece, with beautiful, stable and efficient stitches, achieving a 300% efficiency  increase

Genuine  vs .counterfeit needle detection prevents replacement with toothpicks or iron wires.

A label printer is added to mark the replaced needles.

The machine is equipped with a 21.5-inch high-resolution industrial touchscreen.

Adopting ultra high definition industrial cameras, voice guided process, and needle output indicator light.

Equipped with 30 sets of needle storage positions ,it can meet the needs of 30 different types of machine needles.

Each storage location can store 80 needles, with a maximum stock of 2400 needles per machine.

Independent recycling port for waste needles and old needles, achieving 100% recycling of waste machine needles.

The automatic heat transfer machine has an automatic constant temperature setting, a vacuum suction device, and the fabric is not easy to move during the pressing process with even pressure.

The robot arm feed the labels automatically in same direction .

Robot arm automatically tears the film, collects and counts the label with 360- degree lighting and other functions.

SP-F1015

The ironing section: All ironing head temperature values and pressure can be set with one touch via the touch screen, while temperature sensors upload data in real time.

Light curtain start function: The equipment can know the working status of the operating table in real time through the light curtain detection, and can tear the label and collect the small pieces (the distance from the center to the edge of the piece is > 280mm)

Internet of Things Functionality: Equipment status information is uploaded to the server, including power on/off time, operating duration, alarm events, production output, and configuration parameters.

Automatic visual inspection (optional) to automatically detect defective printing and ironing products

Adhesive Pick-up Unit: Gentle material handling with zero fabric damage, ensuring secure and high quality garment production.

Quick Tape Replacement: Cost-effective tape lasts up to 2,000 cycles. Dual-mold design enables rapid replacement, significantly reducing downtime and boosting production efficiency and competitiveness.

Automatic Feeding Unit: Conveyor belt feeding requires no material trays and easily handles large area fabrics.

Screw Drive Feeding Unit: Precision screw drive ensures smooth overall movement Supports fabric stacking up to 200mm, meeting long-duration production needs.

Preparation Unit: Seamlessly connects with the feeding unit. Retractable material tray saves workspace; flip-to-fold design optimizes storage and transportation.

Feeding Device: Flat-plate pressure feeding ensures precise and stable material placement. Standard interfaces enable plug-and-play integration without modifying the heat transfer machine’s structure. Capable of independent operation for maximum flexibility.

Internet of Things Functionality: Equipment status information is uploaded to the server, including power on/off time, operating duration, alarm events, production output ,and configuration parameters.

Automatic visual inspection (optional) to automatically detect defective printing and ironing products.

Flip-Close Heat-Shielded Transfer Press: Features flip-top pressing design eliminating visual obstruction from traditional large platens, with cross-laser positioning for precise fabric placement.

Patented Heat-Shield Protection: Integrated insulation guard prevents burns by accidental contact with heating components.

Touchscreen Real-Time Monitoring: Live tracking of temperature and pressure parameters across all pressing units.

Full Automation: Automates label feeding, transfer printing, label peeling, and material collection in integrated workflow.

Internet of Things Functionality: Equipment status information is uploaded to the server, including power on/off time, operating duration, alarm events, production output, and configuration parameters.

Optional F804 Transfer Label Automatic Feeding Machine

Fabric Anti-Shifting System: The suction device firmly holds the fabric plies, facilitating precise positioning during cutting.

Uniform Hot Stamping Pressure System: The pneumatic hot stamping head maintains consistent vertical pressure through air-pressure regulation, while buffer springs ensure even force distribution across the entire contact surface.

Five-Heading High-Efficiency Hot Stamping System: Five-Head Rotary Hot Stamping System for Enhanced Productivity.

Multi-Size Fabric Compatibility: Small-Part Label Removal & Collection System.

Newly Added Patent-Pending Cooling Zone Device: Each heating head is equipped with a patented cooling zone device that maintains optimal temperature for the next heat press cycle without compromising thermal performance.

Internet of Things Functionality: Equipment status information is uploaded to the server, including power on/off time, operating duration, alarm events, production output, and configuration parameters.

Automatic visual inspection(optional)to automatically detect defective printing and ironing products.

Self-developed gripping device (Supreme patent) with a picking capacity of 1-5 layers.

Features a 360-degree rotating tray for automatic feeding, allowing the stacking position to be customized according to client requirements.

Utilizes vision recognition for precise cutting of rolled care labels, with ultrasonic cutting preventing edge fraying.

Labels are bonded ultrasonically after stacking, accommodating 2-10 layers with consistent processing time (switchable between flat and folded label modes with one click).

Collection mechanism :A cyclic collection system operates without stopping during production. Based on preset quantities, it switches bins and allows immediate removal of stacked labels, automatically rejecting defective products.

Tray refilling: Trays can be refilled during operation without downtime. Each of the 5 trays holds approximately 200 label pieces.

The translation equipment features fully automated operation, including automatic feeding, automatic material retrieval, stacking and bonding, defective product sorting, and automatic collection.

The collar length can be adjusted automatically by setting the required parameters through the touch screen, and the collar width (30-70 range) can be adjusted freely.

it is convenient to change the material. Put the material on the tray and then stick the material head and the upper film tail with tape to achieve rapid material change.

Simple operation mode does not require special technical requirements for the operator.

The precise folding method ensures that the length of each piece is the same, and the neckline is even after being folded in half, which can be stitched backwards to increase the firmness of the sewing.

Easy to Operate & Master:

No professional skills required. Integrates multiple garment processing procedures,

with parameters directly set on the operation panel, lowering the operational

threshold.

High-Precision Automated Operation:

Precise control of cutting length and width. Full-process automation includes

sewing, cutting, feeding, turning and material collecting, ensuring high efficiency and stability.

Intelligent Design for Consumption Reduction:

Equipped with bobbin thread counting, automatic shutdown and alarm for upper thread breakage, and leftover material recycling functions. The material stacking mode can be flexibly adjusted to reduce material waste from the source.

Convenient & Efficient Specification Switching:

Cuff and leg hem specifications can be quickly adjusted via a knob, adapting to

the production needs of multiple product categories.

Easy Troubleshooting:

The operation panel comes with a complete fault display function, facilitating

quick problem location and maintenance.

Space & Labor Saving:

Compact footprint, supporting one operator to manage multiple machines, 

effectively reducing labor and site costs.

Easy to Operate & Master:

No professional skills required. Integrates multiple garment processing procedures,

with parameters directly set on the operation panel, lowering the operational

threshold.

High-Precision Automated Operation:

Precise control of cutting length and width. Full-process automation includes

sewing, cutting, feeding, turning and material collecting, ensuring high efficiency and stability.

Intelligent Design for Consumption Reduction:

Equipped with bobbin thread counting, automatic shutdown and alarm for upper thread breakage, and leftover material recycling functions. The material stacking mode can be flexibly adjusted to reduce material waste from the source.

Convenient & Efficient Specification Switching:

Cuff and leg hem specifications can be quickly adjusted via a knob, adapting to

the production needs of multiple product categories.

Easy Troubleshooting:

The operation panel comes with a complete fault display function, facilitating

quick problem location and maintenance.

Space & Labor Saving:

Compact footprint, supporting one operator to manage multiple machines, 

effectively reducing labor and site costs.

Easy to Operate & Master:

No professional skills required. Integrates multiple garment processing procedures,

with parameters directly set on the operation panel, lowering the operational

threshold.

High-Precision Automated Operation:

Precise control of cutting length and width. Full-process automation includes

sewing, cutting, feeding, turning and material collecting, ensuring high efficiency and stability.

Intelligent Design for Consumption Reduction:

Equipped with bobbin thread counting, automatic shutdown and alarm for upper thread breakage, and leftover material recycling functions. The material stacking mode can be flexibly adjusted to reduce material waste from the source.

Convenient & Efficient Specification Switching:

Cuff and leg hem Specification can be quickly adjusted via a knob, adapting to

the production needs of multiple product categories.

Easy Troubleshooting:

The operation panel comes with a complete fault display function, facilitating

quick problem location and maintenance.

Space & Labor Saving:

Compact footprint, supporting one operator to manage multiple machines, 

effectively reducing labor and site costs.

It is convenient to adjust the size, and the design of the special locking and adjusting nut can greatly reduce the difficulty of adjusting the size of the rubber band.

The machine will stop working immediately when the rubber band has a joint or the rubber band is used up during the continuous loop sewing process.

Introduce the advanced Panasonic color mark recognition system, aiming at the sewing of two- color rubber bands. (Multi-color or similar two-color elastic stitching can be equipped with a visual recognition system), which can accurately identify the position of the LOGO and ensure the accurate half folding of the LOGO and the elastic stitching. Each time you can sew two sizes, one large and one small. The length of the elastic band is very effective to save unnecessary waste of the elastic band.

The encoder is used to identify the length of the elastic band to ensure that the length of each elastic band is consistent.

Ultrasonic welding is adopted, the welding is neat and fim , and the joints are joined after welding, flat and no opening, and the quality and comfort are improved.

Automatic detection of elastic splicing head, automatic cutting, cutting length can be set.

Standard bottom thread detection device, when the bottom thread is used up and needs to be replaced, it will automatically stop and give an alarm.

Visual recognition system: Aimed at sewing with two-color elastic bands. (Multi-color or similar two-color elastic stitching can be equipped with a visual recognition system), which can accurately identify the position of the LOGO, and ensure the accurate half folding of the LOGO and the elastic stitching. Each time it can sew one size to two sizes continuously. The length of the elastic band can save unnecessary waste of the elastic band.

Ultrasonic cutter device is used to ensure that the rubber band incision is flat and without wire drawing.

When encountering metal splicing, heads in continuous cycle operation, there is no need to stop the machine for manual operation, and the equipment automatically senses and automatically cuts.

Automatically correct when the rubber band is misaligned on the interface to ensure error-free sewing at the edge interface.

Option: ironing Device

The suction device firmly holds the fabric plies, facilitating precise positioning during cutting.

Expanded functionality enables automatic fabric turning, coupled with an auxiliary presser foot for perfectly sewing 1mm edge finishes.

X and Y feed movements are driven by servo motors, enabling high-speed fabric feeding and efficiency enhancement. guide lines ensure precise positioning of the placket piece.

Automatic cutting (optional single/double blade).

Automatically cuts triangular notches for visible plackets (motor-controlled blades adjust notch size based on the pattern).

The presser foot automatically tensions the fabric for neater and more accurate stitching and cutting.

The equipment enables automatic feeding, sewing, cutting, and material collection.

Positioning is accurate, the length of each rope is the same, and the position of the tacking is the same, and the tacking at both ends of the rope is completed at one time.

he air grabbing device is adopted, and the rope ends at both ends are internally plugged at the same time, and the size of the internal plug rope heads is the same.

The length of the rope, the size of the inner plug, and the bar tacking machine can be adjusted according to customer requirements.

Standard cold/hot cutting knife: according to different fabric material ropes, the cutting knife mode can be quickly switched, the positioning is accurate, the length of each rope is the same, the position of the tacking is the same, and the quality is improved;

Single-layer or hollow rope can be completed directly without setting, and the length of the rope can be adjusted according to customer requirements; Bar tacking patterns can be set according to customer needs;

The rope heads at both ends are rolled and folded at the same time (two folds or three folds), and the size of the rope heads can be set, and the two ends have the same size;

Automatically detect the supply of materials, the equipment will automatically stop working when there is no material, and give an alarm to remind the operator;

One machine for multiple purposes: one-key switching between sweatpants and hoodies.

Rope threading mode: semi-automatic and fully automatic one-button switching.

Rope threading speed: The rope threading/out rope speed can be adjusted through the touch screen.

Rope threading strength: real-time detection of rope threading strength, to avoid clothing damage due to excessive strength when threading the rope to the seam interface.

Expansion mechanism: it can be rotated 90 degrees, and the lifting height can be adjusted which can adapt to the working habits of different groups of people.

Expansion plate: The working angle can be adjusted by 90 degrees, and the special craft jig for the zipper hoodie is standard.

The working range of the expansion tray: any choice in the clothing size preset storage system. 

Reduce labor intensity and get rid of the dependence on skilled labor.

The operation method is simple, the employee only needs to put a roll of tape on the material rack, press the start button, the machine will automatically cut the tape according to the size, automatically fold the two ends, automatically feed the material, put the sewing part of the trousers in the sewing area of the machine and step on the foot pedal. 

No special technical requirements are required for the operator, and the precise folding method ensures that the length of the belt is consistent and the sewing is neat and firm.

The strap size can be adjusted according to customer needs.

Using advanced visual recognition, the fabrics can be placed at will, and can be accurately positioned through the visual inspection system.

Ultrasonic welding technology, all the frequency, speed and pressure of the spotting process are controlled by a computer program.

It has a fast operating system and a fully visualized human-machine interface.

The pattern can be edited directly, and the features of data management and visual touch operation are integrated

Two processes of punching and sewing round eye holes can be completed in one loading. 

Simple operation, no special skill requirements for operators

Precise folding method to ensure high consistency in each province, The lock stitch can be adapted to a variety of fabrics, with strong versatility, nostalk, not easy to loose, beautiful stitches and good softness;

The large shuttle bed has double the capacity of the bottom thread, which reduces the number of bottom thread replacements by 50% during the operation and is more efficient;

The standard bottom thread alarm device can accurately capture the wireless state of the bobbin, reduce the probability of rework, and ensure the sewing quality;

Convenient knob way to adjust the pleat depth to adapt to different fabrics and obtain the perfect pleat tip; The easy self-diagnosis and detection method can quickly and directly present the fault phenomenon.

Automatically suck trademarks, automatic multi-layer folding, automatic rope threading, and automatic material collection at one time.